Robotics — based on solutions from ROKAE and KUKA

Brief Introduction We design and commission turnkey industrial and collaborative robotic systems. We implement solutions for assembly, welding, palletizing, loading and unloading, quality control, and logistics, relying exclusively on proven KUKA and ROKAE platforms.

Our Competencies

• Consulting and project feasibility studies (ROI assessment, payback model).
• Process audit and selection of the optimal robotic platform.
• Design of robotic cells and lines: mechanics, electrical components, control cabinets.
• Integration of KUKA and ROKAE robots, machine vision systems (2D/3D), sensors, manipulators, and peripherals.
• Offline programming and 3D trajectory simulation (cycle analysis, collision checking).
• Commissioning, testing, and acceptance.
• Personnel training, technology transfer, development of operating documentation.
• Service support, upgrades, and spare parts supply under SLA.

Standard solutions and recommended platforms

• High-speed assembly and packaging
• KUKA: KR AGILUS series — compact and fast manipulators for precise pick-and-place and assembly operations.
• Heavy-duty handling and palletizing
• KUKA: KR QUANTEC / FORTEC series — for handling large loads and long cycle times.
• Collaborative tasks and sensitive operations
• KUKA LBR iiwa, ROKAE (CR series) — operator collaboration, fine mechanics, and force control.
• Intelligent palletizing
• ROKAE Smart Palletizing — modular solutions for rapid integration into packaging lines.
• Autonomous logistics and AMR solutions
• Integration of mobile platforms with KUKA/ROKAE manipulators and WMS/MES.
• Robotic welding and surface treatment
• KUKA industrial robots + specialized welding interfaces and a seam monitoring system.

Note: The selection of a specific model and configuration is made after an audit of the process and determination of cycle, accuracy, and load requirements.

What sets us apart

• Focus on reliable platforms: all projects are implemented strictly using KUKA and ROKAE technology, guaranteeing industrial reliability and component availability.
• Turnkey engineering approach: from initial survey to technology transfer and service support.
• Focus on efficiency: savings calculations, labor cost reduction, quality improvement, and cycle time reduction.
• Modularity and scalability: cells are easily expanded and reconfigured for new products.

Project Stages

1. Production audit and feasibility study.
2. Platform proposal and selection (KUKA / ROKAE) with efficiency calculations.
3. Design: 3D models, simulation, tooling development.
4. Component production, control cabinet assembly, and installation.
5. Integration of robot, cameras, PLC, and MES/WMS integration.
6. Commissioning, testing, operator training, acceptance.
7. Service, support, and upgrades (SLA, spare parts, software updates).

Safety and Compliance

We design work areas with industrial safety requirements in mind: fencing, light/physical barriers, safety controllers, and emergency stops. For collaborative cells, we implement speed/force monitoring, risk analysis, and documentation in accordance with current regulations.

Application Industries

• Automotive manufacturing and components
• Metalworking and welding
• Food industry and packaging
• Pharmaceuticals and medical equipment
• Electronics and small assembly operations
• Logistics, warehouses, and sorting

Pilot Project Examples (Quick Start)

• Robotic cells for endurance testing of vehicle body attachments for AvtoVAZ